{"id":24873,"date":"2025-07-26T21:51:11","date_gmt":"2025-07-26T19:51:11","guid":{"rendered":"https:\/\/planeta-racunari.com\/tipoplastika\/?post_type=product&p=24873"},"modified":"2025-09-03T23:41:26","modified_gmt":"2025-09-03T21:41:26","slug":"preparation-of-the-printing-form-plate-making-cylinder-engraving","status":"publish","type":"product","link":"https:\/\/tipoplastika.rs\/en\/product\/preparation-of-the-printing-form-plate-making-cylinder-engraving\/","title":{"rendered":"Preparation of the printing form (plate making \/ cylinder engraving)"},"content":{"rendered":"","protected":false},"excerpt":{"rendered":"

In the flexible packaging industry, print quality represents not only an aesthetic but also a functional criterion\u2014a decisive factor in creating a recognizable, reliable, and market-competitive product. Tipoplastika recognized this need as strategically important decades ago and today operates one of the most advanced in-house gravure cylinder engraving lines<\/strong>, ensuring complete internal process control, from design to finished packaging.<\/p>\n

In-house cylinder production line \u2013 uncompromising control and speed<\/strong><\/h3>\n

Unlike manufacturers who largely rely on external suppliers for plate making, Tipoplastika has invested in a complete gravure cylinder production line<\/strong>, providing clients with:<\/p>\n

    \n
  • Shorter delivery times for finished products<\/strong><\/li>\n
  • Full flexibility in design and quality control<\/strong><\/li>\n
  • Reduced risk of errors and deviations in printing<\/strong><\/li>\n<\/ul>\n

    The cylinder preparation process includes:<\/p>\n

    \ud83d\udd39 Copper plating<\/strong> \u2013 electrolytic deposition of a copper layer onto the cylinder, forming the basis for precise engraving.
    \ud83d\udd39 Electromechanical engraving<\/strong> \u2013 utilizing Deatwyler and Hell<\/strong> equipment, world leaders in this field, ensuring top resolution and consistent reproduction of the finest details.
    \ud83d\udd39 Chroming<\/strong> \u2013 final protective treatment that extends cylinder life and guarantees consistent print quality even in large production runs.
    \ud83d\udd39 Polishing<\/strong> \u2013 mechanical surface finishing to achieve a high degree of smoothness, which is crucial for accurate ink transfer and stable color reproduction during printing.<\/p>\n

    This technology enables high-definition printing<\/strong>, minimal color variations, and sharpness that meets even the most demanding brand standards\u2014especially for the food and chemical industries.<\/p>\n

    \n

    Machinery \u2013 Integration with BOBST printing lines<\/strong><\/h2>\n

    Tipoplastika operates state-of-the-art gravure and flexo presses directly connected with the in-house cylinder production line. The key machine is the BOBST RS 6003C HS<\/strong>, a highly automated rotogravure press providing:<\/p>\n

    \u2705 Printing up to 9 colors<\/strong> in 7+2 and 8+1 configurations
    \u2705 Maximum speed<\/strong> up to 400 m\/min
    \u2705 TAPS<\/strong> register control system before printing starts
    \u2705 100% automatic print inspection<\/strong>
    \u2705 Printing of matte and heat-seal lacquers in register<\/strong><\/p>\n

    Additionally, BOBST presses feature Smart GPS<\/strong>\u2014a digital system for print preparation and synchronization, allowing minimal waste and rapid startup even for complex jobs.<\/p>\n

    \n

    Materials and packaging \u2013 from pharmaceuticals to food<\/strong><\/h2>\n

    What further sets Tipoplastika apart is the broad range of materials and flexibility in customizing packaging for its intended use. Tipoplastika prints and converts various material combinations:<\/p>\n

      \n
    • PET \/ AL \/ PE<\/strong>, OPP \/ MET OPP<\/strong>, Paper \/ PE<\/strong>, OPA \/ PE<\/strong>, and other multilayer structures<\/li>\n
    • For food packaging<\/strong> (coffee, pasta, snacks, candies, vacuum packaging)<\/li>\n
    • And for non-food applications<\/strong> (crop protection products, chemicals, pharmaceutical preparations, cosmetics)<\/li>\n<\/ul>\n

      Thanks to precise plate making and top-tier equipment, Tipoplastika ensures:<\/p>\n

        \n
      • High barrier to oxygen, vapor, light, fats, and odors<\/strong><\/li>\n
      • Resistance to low temperatures and aggressive substances<\/strong><\/li>\n
      • Easy opening (easy open)<\/strong> and preservation of aroma and freshness<\/strong><\/li>\n<\/ul>\n","protected":false},"featured_media":25008,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"product_brand":[],"product_cat":[705],"product_tag":[],"class_list":{"0":"post-24873","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-packaging-printing-and-technologies","8":"first","9":"instock","10":"taxable","11":"shipping-taxable","12":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/tipoplastika.rs\/en\/wp-json\/wp\/v2\/product\/24873","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/tipoplastika.rs\/en\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/tipoplastika.rs\/en\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/tipoplastika.rs\/en\/wp-json\/wp\/v2\/comments?post=24873"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/tipoplastika.rs\/en\/wp-json\/wp\/v2\/media\/25008"}],"wp:attachment":[{"href":"https:\/\/tipoplastika.rs\/en\/wp-json\/wp\/v2\/media?parent=24873"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/tipoplastika.rs\/en\/wp-json\/wp\/v2\/product_brand?post=24873"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/tipoplastika.rs\/en\/wp-json\/wp\/v2\/product_cat?post=24873"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/tipoplastika.rs\/en\/wp-json\/wp\/v2\/product_tag?post=24873"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}