Print Technology That Sets the Standard: Gravure Printing (Rotogravure) and Flexographic Printing (Flexo Printing)

Tipoplastika is equipped with state-of-the-art gravure and flexographic printing machines, enabling the production of premium flexible packaging with precise color reproduction, high speed, and exceptional efficiency—ideal for all industries.

Gravure printing Flexo Printing

Rotogravure printing and flexo printing

With more than six decades of presence in the flexible packaging market, Tipoplastika has positioned itself as a leader in high-quality printing, continuously investing in the most advanced equipment and expert personnel. Thanks to a combination of extensive experience, technical precision, and modern technological solutions, Tipoplastika today offers printing that fully meets the highest industry standards, both in terms of visual identity and packaging functionality.

Gravure printing (rotogravure, copperplate printing) – flawlessly precise printing for the most demanding applications

The gravure printing process at Tipoplastika is performed on the BOBST RS 6003C HS, one of the most advanced gravure presses on the market, designed for maximum productivity, speed, and stability in printing flexible materials. This machine enables:

  • Printing up to 9 colors, including 7+2 and 8+1 configurations for double-sided printing
  • Maximum operating speed up to 400 m/min
  • Web width up to 1020 mm
  • TAPS – a fully automatic register control and adjustment system, ensuring color position accuracy regardless of design complexity
  • 100% visual inspection of printing through an integrated camera system, enabling instant detection and correction of errors in real time
  • Printing of matte and heat seal lacquers in register

Thanks to the sophisticated MPI color application system, as well as highly efficient twin-flow dryers and advanced material moisture management systems, excellent color consistency is achieved, even on demanding materials such as PE, OPP, or AL laminates.

In addition to the main press, Tipoplastika also has a smaller rotary gravure press specialized for cold-seal application, enabling the production of packaging with features such as easy open and resealable closures—ideal for confectionery, snack, and children’s products.

Flexographic printing (flexo printing) – speed, flexibility, and high-level reproduction

Flexographic printing at Tipoplastika is performed on the modern BOBST 20SIX S flexo press, which revolutionizes speed, automation, and print control. This press offers:

  • Printing up to 8 colors
  • Maximum web width up to 1100 mm
  • Printing on various flexible mono and multilayer materials, including paper, polymer, and laminated substrates
  • Smart GPS – a digital system for fast and precise print setup before start-up, with automatic calibration and minimal material tension
  • Integrated camera system with 100% inspection
  • Support for printing with photopolymer plates and endless sleeves, providing extreme design flexibility and production volumes
  • Printing of lacquers in register – enabling additional aesthetic and functional effects on packaging

The BOBST 20SIX also features ventilation systems with frequency regulators, ensuring low emission of vapors and meeting the strictest requirements for environmental and workplace safety.

Synergy of technology and expertise

By combining advanced printing technologies with top-level staff education, Tipoplastika is able to meet all client requirements from the food, cosmetics, pharmaceutical, chemical, and all other industries, in both large and small print runs. Through the implementation of World Class Manufacturing principles and its own improvement system “TipoZen“, every production cycle undergoes the strictest internal quality control.

Printing at Tipoplastika does not represent only the visual presentation of a brand, but guarantees the barrier properties of packaging, protection of contents, extended shelf life, and ease of use, all in accordance with the highest European standards.

Features Gravure Printing
(BOBST RS 6003C HS)
Flexo Printing
(BOBST 20SIX S)
Number of colors Up to 9 colors (7+2 or 8+1) Up to 8 colors
Print accuracy TAPS system, perfect register alignment Smart GPS system for fast register setup
Print quality Exceptional depth and detail—for premium brands High quality and rapid response to design changes
Material types Paper, AL, BOPP, PET, OPA, laminates Mono and multilayer paper and polymer materials
Printing speed Up to 400 m/min Up to 400 m/min
Best for run sizes Ideal for large runs and complex graphics Excellent for medium and large runs with frequent changes
Functional options Cold seal, easy-open, matt/heat seal lacquers Matt/heat seal lacquers, easy design change
Industries Coffee, snacks, pharmaceuticals, premium packaging Confectionery, pasta, cosmetics, chemicals
Key advantages RS 6003C HS + cold seal + automation + expertise 20SIX S + digital prepress + 100% inspection

Why Choose Tipoplastika for Your Printing?

By combining advanced equipment, expertise, and dedication, Tipoplastika sets new standards in flexible packaging production.

Decades of Experience

Over 65 years of presence in the printing and flexible packaging market, with proven trust from domestic and international partners.

State-of-the-Art Bobst Machines

We operate on BOBST RS 6003C HS and 20SIX S presses, ensuring precision, speed, and consistently high print quality.

100% Print Inspection

All prints are monitored by camera systems for total visual quality control—no defects, no deviations.

Specialized Coatings

Application of matt and heat-seal lacquers, as well as cold-seal adhesives for easy-open packaging solutions.

Flexibility & Speed

Fast print preparation and support for small, medium, and large runs—optimizing costs and lead times.

Eco-Friendly Approach

Minimal solvent (VOC) emissions, efficient material use, and sustainable production according to EU standards.

Technical Support

Our experts assist in developing your packaging solution from concept to final production—including testing and consulting.

Industry Versatility

Solutions for food, pharma, cosmetics, chemical industries, and many other sectors.

Schedule a Consultation

Industries We Serve

Our packaging protects, preserves, and communicates your brand across diverse sectors—from food to pharmaceuticals.

Food Industry

Flexible packaging for coffee, spices, snacks, candy, pasta, and frozen food—with premium barrier properties and aroma preservation.

Food & Beverage

Confectionery

Packaging that ensures freshness, easy opening, and shelf appeal for chocolate, wafers, biscuits, caramels, and chewing gum.

Sweets

Pet Food

Multilayer films that protect aroma, taste, and nutrients—options for vacuum and MAP packaging.

Pet Care

Pharmaceutical & Medical

Materials adapted for sterilization, providing protection from microorganisms, moisture, and light—ideal for medicines and diagnostics.

Healthcare

Cosmetics & Hygiene

High-barrier packaging for creams, gels, and liquids—resistant to aggressive ingredients and leakage.

Cosmetics

Chemical Industry

Reliable multilayer materials for cleaning agents, detergents, and industrial formulas—durable in transport and use.

Chemicals

Crop Protection

Specialized packaging for pesticides and agrochemicals—leakproof and resistant to high-intensity chemicals.

Agrochemicals

Doypack & Liquid Packaging

Solutions for liquid and semi-liquid products—including sauces, dressings, energy gels, and cosmetic formulas.

Liquids

Types of Materials We Print

Tipoplastika processes a wide range of flexible and multilayer materials—always tailored to product and market requirements.

Paper / PE

The standard combination for powders and dry products, offering good sealability and basic moisture barrier.

Basic Protection

PET / PE

Excellent transparency and durability, ideal for food and cosmetics—with strong chemical stability.

Transparency

PET / AL / PE

Multilayer high-barrier structure—protection from light, oxygen, odors, and moisture. Ideal for coffee, milk powder, pharmaceuticals.

Premium Barrier

Paper / AL / PE

Combines a natural look with protection—frequently used for fats, butter, pâtés, and traditional foods.

Classic Appearance

OPP / Met OPP / PE

For snacks and confectionery—excellent barrier against moisture and fats, with high print quality.

Snacks

PET / Met OPP / PE

For products requiring extended shelf life and a metallic look—snacks, candies, energy bars.

Metallic Effect

OPA / PE

Material with high mechanical strength and flexibility—often used for vacuum packaging of meats and cheeses.

Vacuum Packaging

AL / Wax / Paper

Classic solution for fatty products and dairy spreads—easy to process, highly resistant to fats and light.

Long-Term Solution

How to Choose the Right Packaging Material for Your Product?

Selecting the appropriate packaging material is a key step in preserving product quality, complying with regulations, presenting your brand, and achieving overall market success.

Whether it’s food, pharmaceuticals, or cosmetics—packaging not only protects but actively communicates your brand value.

1

Product Type

Each product has specific requirements:

  • Coffee, powder products: require barriers against moisture, oxygen, and light → ideally: PET / AL / PE
  • Snacks & confectionery: fats, aromas, light → OPP / metallized OPP / PE
  • Frozen products: resistance to low temperatures and humidity → PE / PE or OPA / PE
  • Pharmaceuticals & medical: sterilizability, microbiological protection → PET / PE, paper / PE
  • Cosmetics & chemicals: chemical stability, aroma, leak resistance → PET / AL / PE
Specific requirements
2

Shelf Life & Barrier Properties

If a longer shelf life is required, you need combinations of materials that protect against:

  • Moisture (water vapor)
  • Oxygen
  • Light
  • Fats and oils
  • External odors

Materials with AL-foil layer and metallized films (OPP met / PET met) provide excellent barrier efficiency.

Barrier properties
3

Packing Technology

Depending on the technology used:

  • Vacuum packaging
  • Form-fill-seal
  • Doypack
  • Stick packaging
  • Cold seal system

The material must match the processing and sealing method. Tipoplastika also provides register-printed lacquers and cold seal for easy-open products.

Technical aspects
4

Transport & Storage

If the product is stored in humid, cold, or warm conditions, or exported to different climate zones, the packaging must offer:

  • Mechanical resistance
  • Stability in extreme conditions
  • Low permeability

Materials like OPA / PE and PET / AL / PE provide excellent stability.

Logistics
5

Recycling & Sustainability

The market increasingly demands packaging that:

  • Is recyclable
  • Has a reduced ecological footprint

Tipoplastika offers mono-material (e.g., PE/PE) and thinner-gauge solutions without compromising barrier protection.

Ecology
6

Visual Presentation & Branding

Packaging is the first touchpoint between product and consumer. Print quality, metallic effects, transparency, and matte finishes—all shape brand perception.

Thanks to BOBST technology and 9-color gravure printing, Tipoplastika delivers a range of visual effects without sacrificing functionality.

Design
7

Regulations & Certificates

Especially for food and pharmaceutical sectors, materials must be:

  • Safe for food contact
  • Compliant with FSSC 22000, ISO 9001, ISO 14001
  • Declared, tracked, and proven reliable
Quality
8

How Can Tipoplastika Help?

Our technical team can help you define:

  • The ideal layer/material combination
  • Printing technology (flexo or gravure)
  • Size, functionality, and sealing
  • Visual solutions & design preparation

From concept to finished product—Tipoplastika is your partner with over 65 years of experience and the region’s most advanced equipment.

Expert support

When Printing Becomes Your Brand's Strategic Advantage

At Tipoplastika, printing is not just a part of the process – it is the core differentiator for your product on the market. Whether you need high-precision gravure printing for luxury packaging or the speed and flexibility of flexographic technology, we deliver reliability, repeatability, and visual consistency in every run.


Our team of experts, top-tier equipment, and quality control at every step – your guarantee that print works for you.

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